This wonderful little bird will show you how to wire on a cabochon and solder the copper. Ready to go?!
Materials
African Turquoise 13x18mm Oval Cabochon
E8-32C
Lesson Quantity: 1.00 pieces
Purchase Quantity: 1.00 each
Price: $3.00
Gold Club Price: $2.25
Out of Stock
18 Gauge Round Dead Soft Copper Wire
H11-18D
Lesson Quantity: 18.00 inches
Purchase Quantity: 2.00 1FT
Price: $0.67
Gold Club Price: $0.51
Out of Stock
20 Gauge Round Half Hard Copper Wire
H11-20H
Lesson Quantity: 16.00 inches
Purchase Quantity: 1.00 5FT
Price: $1.70
Gold Club Price: $1.27
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28 Gauge Round Dead Soft Copper Wire
H11-28D
Lesson Quantity: 5.00 feet
Purchase Quantity: 1.00 5FT
Price: $0.64
Gold Club Price: $0.48
Out of Stock
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Tools
Chain Nose Wire Plier
G2-508
G2-508
Lesson Quantity: 1.00 pieces
Purchase Quantity: 1.00 each
Price: $32.95
Gold Club Price: $24.71
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Round Nose Wire Plier
G2-507
G2-507
Lesson Quantity: 1.00 pieces
Purchase Quantity: 1.00 each
Price: $32.95
Gold Club Price: $24.71
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5 inch Plato Slim Flush Cutters for Wire Working or Beading - Pack of 1
G35-3
G35-3
Lesson Quantity: 1.00 pieces
Purchase Quantity: 1.00 each
Price: $9.57
Gold Club Price: $7.18
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Mini Economy Double Horned Jewelers Anvil - Pack of 1
G17-1
G17-1
Lesson Quantity: 1.00 pieces
Purchase Quantity: 1.00 each
Price: $21.97
Gold Club Price: $16.48
Out of Stock
Dual Head Hammer
G3-9
G3-9
Lesson Quantity: 1.00 pieces
Purchase Quantity: 1.00 each
Price: $6.97
Gold Club Price: $5.23
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5/8 Inch Double Rubber/Nylon Head Hammer - Pack of 1
G3-26
G3-26
Lesson Quantity: 1.00 pieces
Purchase Quantity: 1.00 each
Price: $4.97
Gold Club Price: $3.73
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6 Piece Assorted File Set with Wooden Handle
G14-7
G14-7
Lesson Quantity: 1.00 pieces
Purchase Quantity: 1.00 each
Price: $5.57
Gold Club Price: $4.18
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Blazer Big Buddy Turbo Torch, Black
TRCH-8010
TRCH-8010
Lesson Quantity: 1.00 pieces
Purchase Quantity: 1.00 each
Price: $40.00
Gold Club Price: $30.00
Out of Stock
6X6 Inch Soldering Stone Board - Pack of 1
G19-3
G19-3
Lesson Quantity: 1.00 pieces
Purchase Quantity: 1.00 each
Price: $16.97
Gold Club Price: $12.73
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Liver of Sulfur 4 oz
SOL-600.04
SOL-600.04
Lesson Quantity: 1.00 pieces
Purchase Quantity: 1.00 each
Price: $14.97
Gold Club Price: $11.23
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Fiber Grip Cross-Locking Tweezers - Small
TWZ-740.04
TWZ-740.04
Lesson Quantity: 1.00 pieces
Purchase Quantity: 1.00 each
Price: $2.97
Gold Club Price: $2.23
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Ultra-Polish Pads, 20 pack
POL-695.00
POL-695.00
Lesson Quantity: 1.00 pieces
Purchase Quantity: 1.00 each
Price: $7.97
Gold Club Price: $5.98
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Instructions
Step 1
Start by sketching a bird similar to mine. Trace my pattern if that helps. The dimensions are 35mm x 50mm. (Approx. 1.5" x 2")
Step 2
Use the 18g wire to trace the outline of the bird shape.
Step 3
Notice how I've curled the wire into his wing. There must be a solid base of wire for the cabochon base.
Step 4
Gently hammer the wire flat from the back and file the ends smooth.
Step 5
Cut a 2" piece of 18g wire for the bail
Step 6
Cut 16" of 20g wire and make the eye for the bird about 1" from one end as shown. And hammer flat the 1" tail.
Step 7
Solder the bail wire to the top of the bird at the intersection of as many wires as you can to make it secure.
Pro Tip: I use copper solder because it leaves no traces of solder, but you can use any solder.
Step 8
File or sand clean the area where you will solder on the 20g wire. Solder the wire to the frame so the eye ends up in the proper place.
Pro Tip: When I solder the 20g wire to the frame, I use a tweezers to hold the wire. That serves as a heat sink and slows down the possible melting of the thin wire as you solder.
Step 9
Pickle, rinse, and dry the piece. At this point, the soldering will have softened the wire. Use a nylon hammer and anvil to gently work harden the piece.
Step 10
Trim the excess wire and smooth the end.
Step 11
Make a bail by bending the bail wire over round-nose pliers and turning up the end a bit. Trim an excess wire and file smooth.
Step 12
With the 20g wire, wrap around the cabochon and then form several "wings" of wire to extend over the top of the cabochon. You can make any pattern you want but make enough that the cab won't slip through any openings. These wires will be woven to keep the stone snug.
Step 13
Use the 28g wire to weave the wing wires together. Begin at the base wires.
Step 14
Now weave the wires on the other side of the cab. Continue making small sections of weaving anywhere the will secure the cab in its place.
Step 15
Cut a new piece of 28g wire to coil around the top of the bird and around the base of the bail. Trim all excess wires.
Step 16
Use liver of sulfur to patina the whole piece. Rinse and dry thoroughly. Wipe off excess with a pro polish cloth, and then polish using your preferred method. Wash the piece with cold water and soap to remove any traces of dirt.
Pro Tip: Copper can dull from moisture in the air. You can choose to use a varnish on the metal if you want, but don't varnish the stone, just the copper.
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